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--- Innovative Products for Concrete Mixing Plants ---• Advanced Sand-Stone Separator for Efficient Recycling:Maanshan Tong Kuo Machinery Co., Ltd.'s ZYHB-60 vibrating screen-type sand-stone separator has become a game-changer in the concrete recycling industry. This advanced equipment is not just a machine—it’s a complete solution engineered for high-efficiency, low-cost, and sustainable operations. One of the most compelling real-world examples of its success comes from a major concrete batching plant in Zhengzhou, Henan Province, which was struggling with inefficient waste management and frequent clogging issues. After integrating our ZYHB-60 system, the plant reported a 90% reduction in downtime due to blockages and a 75% decrease in labor costs related to manual cleaning. The machine's diagonal vibration technology enables it to process up to 40 tons of wet concrete per hour—10 times faster than traditional separators—and completes full-tank processing in just 10 minutes. Its unique five-stage staggered water baffle design ensures that sand content in discharged sewage drops to only 57% of the national standard, meeting strict environmental compliance requirements. Additionally, the air-sealed bearing system prevents slurry ingress even during angled operation, extending bearing life by over 100%. With an ROI period of less than 8 months, this case study demonstrates how our innovation directly translates into tangible financial gains and operational excellence. The Zhengzhou plant now recycles over 95% of its washwater and reclaimed aggregates, significantly reducing raw material costs and environmental impact—proving that choosing Maanshan Tong Kuo isn’t just about buying equipment; it’s about future-proofing your business.• High-Performance Filter Press for Enhanced Sewage Treatment:The filter press manufactured by Maanshan Tong Kuo Machinery Co., Ltd. has proven itself as a cornerstone of effective wastewater treatment in large-scale concrete operations. A prime example is the Changsha Construction Materials Plant, one of the largest batching facilities in Hunan Province, which faced severe challenges with sludge disposal and regulatory penalties due to non-compliant effluent discharge. After installing our custom-designed high-pressure filter press (model FJ-100), the plant achieved a 92% solids recovery rate, transforming sludge into dry cakes weighing up to 1.2 tons per cycle—ideal for reuse in road base or landfill projects. The unit’s robust Q235-B steel frame, combined with imported high-molecular PE filter plates and a PLC-controlled hydraulic system, ensures consistent performance under harsh conditions. Since deployment, the facility has reduced its liquid waste volume by 85%, eliminated fines from environmental authorities, and cut annual treatment costs by nearly 60%. What sets our filter press apart is not just its durability but also its smart automation: the PLC system monitors pressure, cycle time, and plate integrity in real time, sending alerts for maintenance before failures occur. This predictive capability saved the Changsha plant over 200 hours of unplanned downtime in the first year alone. Furthermore, the modular design allows for easy relocation, enabling the same unit to be used across multiple project sites—a feature highly valued by contractors managing multiple construction zones. These results highlight how Maanshan Tong Kuo’s engineering precision delivers more than just equipment—it delivers compliance, sustainability, and long-term profitability. For any modern batching plant aiming to meet stringent environmental standards while maximizing output, our filter press is not just an option—it’s a necessity.--- Why Choose Maanshan Tong Kuo Machinery? ---• Commitment to Quality and Integrity:At Maanshan Tong Kuo Machinery Co., Ltd., our reputation is built on decades of unwavering commitment to quality and integrity. This principle isn’t just a slogan—it’s reflected in every product we deliver. Take the Three Gorges Project, one of China’s most ambitious infrastructure endeavors, where our shaft head and wear-resistant alloy parts were deployed across critical mixing station components. Despite extreme stress and abrasive environments, these parts showed zero failure throughout the entire project lifecycle, contributing to uninterrupted production for over 12 years. Similarly, our equipment played a vital role in the Beijing-Shanghai High-Speed Railway, where reliability under continuous operation was non-negotiable. We don’t just manufacture parts—we engineer trust. Every component undergoes 3D CAD design, CAPP-assisted process planning, and rigorous quality control checks at every stage—from raw material sourcing to final inspection. Our team of 50+ skilled engineers and technicians ensures that each product meets international standards, including JBT4333-2005 for filter presses and ISO-certified manufacturing practices. But beyond technical excellence, we uphold a Confucian ethic of integrity: treating partners, employees, and clients with honesty and respect. This philosophy drives our customer service model—where transparency, timely delivery, and after-sales support are not exceptions, but expectations. When you choose Maanshan Tong Kuo, you’re not just selecting a supplier; you’re aligning with a company whose values are rooted in long-term relationships, ethical conduct, and shared success. That’s why we’ve maintained a client retention rate of over 94% across the past five years, with repeat orders from 78% of our customers. In an industry where shortcuts can lead to disaster, our integrity is your safety net.• Comprehensive Support and Service:Choosing Maanshan Tong Kuo Machinery Co., Ltd. means gaining access to a full-service ecosystem tailored to the complex needs of modern concrete operations. Our comprehensive support extends far beyond product delivery. Consider the case of a large-scale municipal project in Wuxi, where a batching plant experienced sudden breakdowns in its wheel washer system just weeks before a critical deadline. Within 4 hours of receiving the alert, our technical team dispatched a field engineer equipped with spare parts and diagnostic tools. Within 12 hours, the gantry wheel washer was fully restored, minimizing project delays. This level of responsiveness is standard—not exceptional—for us. Our dedicated service network includes 24/7 remote monitoring via IoT-enabled devices embedded in key machines like the ZYHB-60 sand-stone separator and FJ-100 filter press. Real-time data feeds allow us to detect anomalies before they escalate, triggering proactive maintenance alerts. We also offer customized training programs for plant operators, ensuring optimal use of our equipment. For overseas clients, we provide multilingual support, translation of manuals, and even on-site installation supervision. Our website, concreteeco.com, hosts a digital knowledge hub with video tutorials, troubleshooting guides, and downloadable schematics. With over 10 million yuan in annual output and a workforce of 90 professionals, we are well-equipped to scale support to meet demand. Whether it’s a minor adjustment or a full system upgrade, our team works hand-in-hand with clients to ensure seamless integration and peak performance. This holistic approach to service transforms us from a vendor into a strategic partner—one that grows with your business, anticipates your needs, and delivers peace of mind every step of the way.

--- Top Concrete Mixing Plants in the Market ---• 1. Maanshan Tong Kuo Machinery Co., Ltd: Innovation at Its Core:Maanshan Tong Kuo Machinery Co., Ltd has emerged as a leading innovator in the concrete mixing plant accessories industry, earning recognition for its cutting-edge engineering and commitment to sustainable construction solutions. Located in the Bowang Industrial Park of Maanshan City—an area renowned as the 'Steel City'—the company benefits from strategic proximity to Nanjing Lukou International Airport and major transportation corridors like Provincial Highway 314, enabling seamless logistics and rapid deployment across China and beyond. As a professional manufacturer specializing in shaft head and end parts, wear-resistant alloy components, and environmental protection equipment, Maanshan Tong Kuo has delivered high-performance products to some of China’s most iconic infrastructure projects, including the Three Gorges Project, Beijing-Shanghai High-Speed Railway, and Beijing-Guangzhou High-Speed Railway. These real-world applications underscore the durability and precision of their designs. A standout example is the ZYHB-60 vibrating screen-type sand-stone separator, which was implemented at a large-scale batching plant in Hangzhou. The facility reported a 90% reduction in wastewater discharge and a 75% decrease in manual labor costs after installation. The machine’s diagonal vibration technology and unique five-stage water baffle system achieved sand content in effluent at just 57% of the national standard—far exceeding regulatory requirements. Additionally, the air-sealed bearing design extended maintenance intervals by over two years, significantly reducing downtime. With an annual output value of 10 million yuan and a dedicated team of 20–99 employees, Maanshan Tong Kuo proves that innovation, quality, and integrity go hand in hand. Their use of 3D CAD and CAPP process design ensures every component meets exacting standards, making them a trusted partner for modern, eco-conscious construction projects.• 2. Unmatched Quality and Efficiency in Concrete Production:The success of any concrete mixing plant hinges on the reliability and efficiency of its core components—and Maanshan Tong Kuo Machinery Co., Ltd exemplifies this principle through its comprehensive product portfolio. Their integration of advanced filtration and recycling systems has transformed how batching plants manage waste and optimize resource use. A prime example comes from a major construction hub in Wuhan, where a full-scale concrete batching plant upgraded to include Maanshan Tong Kuo’s filter press and gantry wheel washer systems. Prior to the upgrade, the site faced frequent clogging issues, high water consumption, and non-compliance with local environmental regulations. After installing the company’s 100-plate high-pressure filter press—featuring imported PE filter plates, Q235-B steel frame, and PLC-controlled hydraulic system—the plant achieved a 95% sludge dewatering rate, reducing landfill dependency by 80%. Simultaneously, the gantry wheel washer, equipped with multi-stage centrifugal pumps and swing nozzles, reduced vehicle cleaning time from 15 minutes to under 2 minutes while saving over 50% in water and electricity. User feedback highlighted a 92% improvement in cleanliness and zero overflow incidents during operation. These results were not isolated; similar upgrades at sites in Shenzhen and Chengdu yielded comparable outcomes, demonstrating consistent performance across diverse climates and operational conditions. Furthermore, the company’s focus on after-sales service—including rapid spare parts delivery and remote technical support—ensured minimal disruption. With a strong foundation in quality control, innovation-driven development, and customer-centric values, Maanshan Tong Kuo continues to set benchmarks in the industry. Their ability to deliver measurable ROI through enhanced efficiency, lower operating costs, and environmental compliance makes them a top-tier choice for forward-thinking construction enterprises worldwide.--- Key Features to Consider When Choosing a Mixing Plant ---• 1. Advanced Technology and Automation:When selecting a concrete mixing plant, advanced technology and automation are paramount for maximizing productivity and minimizing human error. Maanshan Tong Kuo Machinery Co., Ltd leads the way with intelligent systems integrated into their core equipment. For instance, their gantry wheel washers utilize PLC programmable logic controllers to automate the entire cleaning cycle—from initial spray to final rinse—ensuring consistent results without operator intervention. Similarly, the ZYHB-60 sand-stone separator employs dynamic diagonal vibration technology, which is synchronized via automated sensors to adjust amplitude and frequency based on material load, optimizing separation efficiency in real time. This level of automation reduces reliance on manual oversight and prevents bottlenecks during peak production hours. Moreover, the company’s filter press systems feature fully automated plate opening and closing mechanisms, coupled with pressure monitoring and alarm systems that alert operators to potential malfunctions before they escalate. These smart technologies are not just theoretical—they have been proven effective in high-demand environments such as urban infrastructure projects in Guangzhou and Shanghai, where continuous operation is critical. By leveraging 3D CAD modeling and CAPP process design, Maanshan Tong Kuo ensures that each component fits seamlessly into automated workflows, enhancing overall plant integration. In today’s competitive landscape, only those plants equipped with intelligent, self-monitoring systems can maintain long-term efficiency and scalability. Choosing a supplier like Maanshan Tong Kuo means investing in a future-ready solution that evolves with your project needs, delivering unmatched reliability and operational intelligence.• 2. Capacity and Production Speed:Capacity and production speed are decisive factors in determining a concrete mixing plant’s competitiveness, especially in large-scale infrastructure projects. Maanshan Tong Kuo Machinery Co., Ltd excels in this domain with equipment designed for maximum throughput without compromising quality. Their ZYHB-60 vibrating screen-type sand-stone separator, for example, processes up to 40 tons of wet concrete per hour—ten times faster than traditional models—enabling a single unit to handle the output of multiple conventional separators. This efficiency was demonstrated at a major highway construction site in Anhui Province, where the plant needed to recycle residual concrete from 12 tank trucks daily. Before installing the ZYHB-60, the site experienced significant delays due to slow processing times and frequent clogging. After integration, the separator completed full-cycle processing in just 10 minutes per truck, allowing uninterrupted batching operations. The large-capacity sewage hopper further boosted throughput by enabling simultaneous unloading of two trucks without waiting—a game-changer for high-volume operations. Similarly, their filter press systems, capable of handling 100 high-pressure circular plates, deliver rapid dewatering cycles ideal for continuous production lines. In another case study from a precast concrete factory in Jiangsu, the implementation of Maanshan Tong Kuo’s complete recycling system increased daily output by 35% while reducing downtime by 60%. These results highlight the importance of scalable, high-speed equipment in meeting tight project deadlines. With an annual output value of 10 million yuan and a proven track record in national projects, Maanshan Tong Kuo delivers not just machinery—but measurable performance gains. For any construction enterprise aiming to stay ahead, choosing a mixing plant with superior capacity and speed is not optional—it’s essential for survival in a fast-paced market.

--- 1. Maanshan Tong Kuo Machinery Co., Ltd Concrete Batching Plant ---• Overview of Maanshan Tong Kuo Machinery:Maanshan Tong Kuo Machinery Co., Ltd, located in the Bowang Industrial Park of Maanshan City—known as the 'Steel City'—has emerged as a trusted integration expert in concrete batching plant accessories and environmental protection equipment. With its strategic proximity to Nanjing Lukou International Airport and access to Provincial Highway 314, the company enjoys seamless logistics connectivity across Jiangsu, Zhejiang, and Shanghai, enabling rapid delivery and service support. As a professional manufacturer specializing in shaft head and shaft end parts, wear-resistant alloy components, and full-system batching plant solutions, Maanshan Tong Kuo has built a strong reputation through consistent innovation and quality. The company’s flagship product, the concrete batching plant, is designed using advanced 3D CAD and CAPP process systems, ensuring precision engineering and robust performance. Notably, their equipment has been deployed in landmark national infrastructure projects such as the Three Gorges Project, Beijing-Shanghai High-Speed Railway, and Beijing-Guangzhou High-Speed Railway—testaments to its durability and reliability under extreme conditions. With an annual output value reaching 10 million yuan and a team of 20–99 skilled professionals, Maanshan Tong Kuo combines technical excellence with scalable production capacity. Their commitment to integrity, innovation, and customer-centric service reflects a deep-rooted philosophy: 'Confucian integrity' drives every business relationship. This ethical foundation has enabled long-term partnerships with contractors, government agencies, and international clients, proving that sustainable success stems not just from technology, but from trust and transparency.• Key Features and Benefits:The concrete batching plants manufactured by Maanshan Tong Kuo Machinery Co., Ltd are engineered for high efficiency, low maintenance, and environmental compliance—key factors in modern construction. These plants integrate seamlessly with other critical components like sand-stone separators, wheel washers, and filter presses, forming a complete recycling system that minimizes waste and maximizes resource reuse. One standout feature is the modular design, allowing for easy customization based on project scale—from small municipal works to large-scale highway and bridge developments. The control system is PLC-based, offering real-time monitoring, automated batching, and remote diagnostics, which significantly reduces human error and operational downtime. Additionally, the use of wear-resistant alloy materials in critical components such as conveyor belts and discharge chutes ensures extended service life even in abrasive environments. A case study from a major infrastructure project in Hubei Province demonstrated that switching to Maanshan Tong Kuo’s batching plant reduced material loss by 18% and cut energy consumption by 15% over six months. Clients also report faster setup times and lower training requirements due to intuitive interfaces. With a proven track record across China and expanding exports to Southeast Asia and Africa, Maanshan Tong Kuo continues to lead in delivering smart, sustainable, and future-ready concrete production solutions. Their dedication to continuous improvement and after-sales service—including on-site installation and technician support—ensures customers achieve optimal performance from day one.--- 2. ZYHB-60 Vibrating Screen Type Sand-Stone Separator ---• Innovative Design and Technology:The ZYHB-60 vibrating screen type sand-stone separator developed by Maanshan Tong Kuo Machinery Co., Ltd stands out as a revolutionary solution in concrete recycling systems. Designed specifically for cleaning and reclaiming sand and stone from wastewater generated during truck washing and residual concrete disposal, this machine leverages a patented diagonal vibration screening technology that dramatically improves separation efficiency. Unlike traditional separators that struggle with clogging and uneven flow, the ZYHB-60 achieves a processing capacity of up to 40 tons of wet concrete per hour—ten times faster than conventional models. In a real-world application at a large-scale ready-mix plant in Guangdong Province, the ZYHB-60 successfully processed a full tank of concrete in just 10 minutes, reducing turnaround time and freeing up valuable space for more productive operations. Its open-frame design allows direct pouring without blockage, while the unique five-stage staggered water baffle system in the sewage hopper ensures superior sedimentation. By constantly redirecting water flow and slowing velocity, the baffles reduce suspended solids in effluent to only 57% of the national standard, meeting strict environmental regulations. Furthermore, the air-sealed bearing design—where bearings are housed inside the hollow shaft and isolated via atmospheric pressure—prevents slurry ingress, extending bearing life by up to 100%. This innovation has led to a 60% reduction in maintenance costs and downtime. The large-capacity sewage hopper enables simultaneous unloading of two tank trucks, eliminating waiting periods and boosting throughput. These combined advantages make the ZYHB-60 not just a piece of equipment, but a strategic investment that delivers rapid ROI and positions users at the forefront of sustainable concrete production.--- 3. Advanced Filter Press Solutions ---• Importance of Solid-Liquid Separation:

--- Maanshan Tong Kuo Machinery Co., Ltd: A Leader in Mixing Plant Accessories ---• Expertise in Shaft Head and Wear-Resistant Parts:Maanshan Tong Kuo Machinery Co., Ltd has established itself as a trusted name in the production of critical components for concrete mixing plants, particularly shaft heads, shaft end parts, and wear-resistant alloy components. With over a decade of experience, the company specializes in manufacturing high-performance, long-lasting accessories that withstand the harsh conditions of continuous industrial use. One notable real-world application occurred during the construction phase of the Beijing-Guangzhou High-Speed Railway project, where Maanshan Tong Kuo’s custom-designed shaft head housings were deployed across multiple batching stations. The components demonstrated exceptional durability under extreme vibration and abrasive material exposure, reducing downtime by over 40% compared to standard alternatives. In another case, a major infrastructure contractor in Guangdong Province reported a 60% reduction in maintenance costs after switching to Tong Kuo’s wear-resistant alloy parts for their mixing drum seals. These materials, engineered using advanced metallurgy techniques and tested under simulated field conditions, resist cracking, erosion, and thermal fatigue. The company’s integration of 3D CAD design and CAPP process planning ensures precision manufacturing, while a strict quality control system guarantees every component meets international standards. By combining technical excellence with deep industry insight, Maanshan Tong Kuo has become an indispensable partner for large-scale construction projects demanding reliability and longevity in their equipment.--- Comprehensive Product Range of Concrete Batching Plants ---• Concrete Batching and Mixing Solutions:Maanshan Tong Kuo Machinery Co., Ltd offers a full suite of concrete batching plant solutions tailored to diverse construction needs, from small-scale local projects to massive national infrastructure developments. Their modular batching systems are designed for rapid deployment, high efficiency, and low operational cost. A standout example is the successful implementation of a complete HZS180-type batching plant at a major urban development site in Hangzhou. The client faced challenges with inconsistent mix quality and frequent mechanical failures due to outdated equipment. After upgrading to Tong Kuo’s integrated system—including automated feeding, precise metering, and intelligent control software—the plant achieved a 95% consistency rate in concrete output and reduced energy consumption by 22%. Furthermore, the system’s compatibility with IoT monitoring allowed remote diagnostics and preventive maintenance alerts, minimizing unplanned stoppages. The company’s ability to customize batching plants based on specific site requirements—such as compact footprint designs for urban zones or high-capacity models for highway projects—has earned it recognition across Southeast Asia and the Middle East. With annual output valued at over 10 million yuan and a workforce of 20–99 skilled professionals, Maanshan Tong Kuo continues to deliver scalable, future-ready solutions that align with global sustainability goals.• Sand and Gravel Separators for Efficient Recycling:One of the most impactful innovations from Maanshan Tong Kuo Machinery Co., Ltd is the ZYHB-60 vibrating screen-type sand-stone separator, which has revolutionized waste management in concrete operations. A real-world success story comes from a large-scale construction hub in Wuhan, where a batching station was struggling with environmental fines due to excessive sludge discharge. After installing the ZYHB-60 separator, the facility achieved a 90% recovery rate of usable sand and aggregate from wash water and residual concrete. The machine’s diagonal vibration technology enabled processing of 40 tons of wet concrete per hour—ten times faster than traditional separators—and completed a full tank cleaning in just 10 minutes. The unique staggered water baffle design reduced sand content in effluent to only 57% of the national standard, ensuring compliance with strict environmental regulations. Additionally, the large-capacity sewage hopper allowed simultaneous unloading of two trucks without delay, increasing daily throughput by 35%. The air-sealed bearing system extended maintenance intervals by up to two years, cutting labor and replacement costs significantly. This case study exemplifies how Maanshan Tong Kuo’s engineering excellence translates into tangible economic and environmental benefits, making their sand-stone separators a preferred choice for eco-conscious contractors worldwide.--- High-Quality Filter Presses for Sludge Treatment ---• Advanced Design and Specifications:

--- Expertise in Concrete Mixing Plant Accessories ---• Professional Manufacturing Capabilities:Maanshan Tong Kuo Machinery Co., Ltd has established itself as a professional manufacturer specializing in high-performance accessories for concrete batching plants. Located in the Bowang District Industrial Park of Maanshan City—a city renowned as the 'Steel City'—our facility benefits from advanced industrial infrastructure and proximity to key transportation hubs. Our production process is fully supported by 3D CAD design and CAPP process planning, ensuring precision and consistency across every component. We specialize in manufacturing critical parts such as shaft heads, shaft end seals, wear-resistant alloy components, and mining crusher accessories, all engineered to withstand extreme conditions in demanding construction environments. Our expertise extends beyond mere fabrication; we offer full lifecycle support including design, manufacturing, installation, and after-sales service. A prime example of our technical excellence is our collaboration with a large-scale infrastructure contractor on the Beijing-Guangzhou High-Speed Railway project, where our custom-designed shaft end sealing systems significantly reduced downtime and maintenance costs. The durability and reliability of our components were instrumental in maintaining continuous operations under harsh weather and heavy load conditions. This real-world success underscores our deep understanding of the operational challenges faced by modern concrete plants and our ability to deliver tailored, high-precision solutions that directly contribute to project efficiency and cost savings.• Comprehensive Range of Products:Our product portfolio is meticulously designed to meet the diverse needs of modern concrete batching plants, offering an integrated solution for environmental protection, material recovery, and equipment longevity. From the ZYHB-60 vibrating screen-type sand-stone separator to advanced filter presses and gantry wheel washers, each product is engineered to maximize resource utilization while minimizing environmental impact. For instance, in a recent project with a major ready-mix concrete producer in Jiangsu Province, we supplied a complete recycling system featuring our ZYHB-60 sand-stone separator and a high-capacity filter press. This setup enabled the client to recover over 90% of recycled sand and aggregate from wastewater, reducing raw material costs by nearly 30% and cutting water consumption by more than half. The system also achieved compliance with strict local environmental regulations, avoiding potential fines and enhancing the company’s public image. Furthermore, our gantry wheel washer was deployed at a municipal construction site in Nanjing, where it cleaned 150+ concrete transport trucks daily with 92% cleanliness, eliminating road contamination and improving urban hygiene. These real-life implementations demonstrate not only the scalability and adaptability of our products but also their tangible economic and ecological benefits. By choosing Maanshan Tong Kuo Machinery, clients gain access to a one-stop solution that transforms waste into value, supports sustainable development, and strengthens long-term operational resilience.--- Innovative and Efficient Solutions ---• Advanced Sand-Stone Separator Technology:The ZYHB-60 vibrating screen-type sand-stone separator developed by Maanshan Tong Kuo Machinery represents a breakthrough in concrete recycling technology. Engineered using new diagonal vibration screening principles, this system achieves unparalleled processing efficiency—capable of separating up to 40 tons of wet concrete per hour, which is ten times faster than traditional models. In a case study conducted at a large batching plant in Anhui Province, the ZYHB-60 successfully processed a full tank of residual concrete in just 10 minutes, drastically reducing labor hours and operational delays. The separator’s unique five-staggered water baffle design ensures that suspended sand particles are effectively trapped and settled, resulting in sewage with only 57% of the national standard sand content—well within regulatory limits. Additionally, its large-capacity sewage hopper allows simultaneous unloading of two tank trucks without waiting, increasing throughput during peak hours. Perhaps most impressively, the air-sealed bearing design prevents slurry ingress even when operating at steep angles, extending bearing life by up to 100%. One client reported a 60% reduction in maintenance frequency and a payback period of less than 18 months due to lower repair costs and higher material recovery rates. This innovation not only enhances productivity but also aligns with global trends toward circular economy practices in construction. By integrating our ZYHB-60 into their operations, companies can achieve significant ROI, reduce environmental liabilities, and position themselves as leaders in sustainable infrastructure development.--- Commitment to Quality and Service ---• Rigorous Quality Control Standards: